Stator Rotor for High Efficiency Motor
Induction Asynchronous High Efficiency Motor Stator Rotor silicon steel lamination, stator winding
Power saving and High efficiency is the global aim. Engineers worldwide are devoting to develop the high efficiency motors. The consuming of power due to Iron loss and copper loss can reach nearly 60% of motor efficiency at most. Four basic inner-power loss occurred while motor operating, such as Copper loss, Iron loss, Friction & Mechanical loss and Stray loss. If we can decrease the inner loss of motors, the greater efficiency we can reach.
There are various Energy Standard to examine the motor efficiency worldwide. In Taiwan, we take CNS 14400 for examination. When speaking of High efficiency motor, we mean it is CNS 14400 low voltage, 3 phases, squirrel-cage induction motor.
Application:
- In order to increase the efficiency of HEV motors, not only the construction, magnets type, winding type, but also the material of Silicon Steel Lamination. Remember in the Development section, we list out 4 basic inner loss of motors. Among all loss, 35% IS FROM STATOR AND 25% IS FROM ROTOR. Motor core is a major reason for energy loss. How to decrease the loss and increase the efficiency? The easiest way is changing the material of stator rotor lamination. Most HEV motor cores adapt with material 50CS470, equal with M470-50AS in Europe and 47F280 in USA. Certainly, the price for 50CS470 is higher. But, please take consider with the long-term operation. You can image how much money you can save from the electric bill. By the way, the major type of HEV motor is PMM, Permanent Magnet Motor, and they are almost BLDC motors.
Features:
- The basic frame of high efficiency motors is exactly the same with standard motors. It’s easily to do the replacement. You can see enormous saving from the electric bill comparing the difference between them. Below is the formula to evaluate how much money you can save. The longer the motor working; the more money saving. By the way, the life time of motors is 15-20 years. High efficiency motor can keep its high efficiency for long term due to its high quality production under normal use.
- Cost = hrs x Pr x %FL x Pe x (1/ηstd – 1/ηhem)
- hrs: annual working hours
- Pr: output power (kW)
- %FL: output power (%)
- Pe: unit price of electricity
- ηstd: standard motor efficiency (%)
- ηhem: high efficiency motor efficiency (%)
Tolerance:
- We can control the tolerance to make stator smooth and accurate. Please understand the tolerance differs from different material of silicon steel lamination and design of mold. Usually, it is within 0.03mm-0.05mm.
IE3 / IE4 Efficiency:
- We are proud to claim that motors using our stator rotor passed the IE3/IE4 testing in UL laboratory. Our material is directly supplied from the top supplier, China Steel. With correct design and our rich experience on mold developing, we can guarantee the quality. We also have a subsidiary company for motor in Taiwan. We have the ability to develop new motor, and do the OEM/ODM business. As to the details, please contact us for further discussion. It would save time, if you could provide us with the electrical specification in advance.
- There are 24 types of high efficiency motors passed UL certification for customers’ options. Those motors are IE3 / GB2 / Premium grade. The Efficiency can reach 91.7% (Standard according to CNS 14400:2012) at highest. Among them, the biggest Horse Power is 10HP, 4P/2P depends on the application, 50-60Hz. Those motors are fit for IEC frame number. You can find the comparison table of IEC / NEMA / JEM frame number in our website.
140x85 mm Stator Rotor Lamination for Four Poles and Six Poles High Efficiency Motor
TG14085C
TG14085C is applied for 3 phase industrial fan motors. It can reach high efficiency but with...
Details114x56 mm Stator Rotor Lamination for Two Poles High Efficiency Motor
TG11456
TG11456 is mostly applied for industrial motors, water pump motors, blower motors, sawmill...
Details140x75 mm Stator Rotor Lamination for Two Poles and Six Poles High Efficiency Motor
TG14075
By using TG14075, you can reach low temperature, low current and high efficiency. This stator...
Details160x88 mm Stator Rotor Lamination for Two Poles High Efficiency Motor
TG16088
With unique design of rotor, TG16088 is round shape and mostly applied for industrial motors,...
Details160x95 mm Stator Rotor Lamination for Four Poles and Six Pole High Efficiency Motor
TG16095B
No matter single phase or 3 phase motors, you can choose TG16095B. This motor core is round...
Details180x110 mm Stator Rotor Lamination for Four Poles and Six Poles High Efficiency Motor
TG180110B
To reach high efficiency IE3/IE4, TG180110B stator slots are designed as "Square" shape. Many...
Details190x120 mm Stator Rotor Lamination for Four Poles and Six Poles High Efficiency Motor
TG190120
When customers look for 6 poles motor stator and rotor, we always recommend them this model,...
Details220x120 mm Stator Rotor Lamination for Two Poles High Efficiency Motor
TG220120
TG220120 is designed for 2 poles motors with special shape of rotor slot which can make the start-up...
Details90x50 mm Stator Rotor Lamination for Two Poles High Efficiency Motor
TG9050
TG9050 is round-shape stator rotor / motor core and mostly applied for water pump motors and submersible...
Details90x52 mm Stator Rotor Lamination for Two Poles High Efficiency Motor
TG9252
TG9252 is most common used in submersible pump motors and water pump motors. The stator is round...
DetailsStator Rotor for High Efficiency Motor | IEC/NEMA Stator & Rotor Manufacturer | TayGuei
Located in Taiwan since 1984, TAYGUEI INDUSTRY CO., LTD. has been a stator and rotor manufacturer in the stamped parts industry. Their main stator rotor products include, Stator Rotor for High Efficiency Motor, rotors, stators, motor cores, motor parts, fan motors, silicon steel lamination, rotor lamination, laminated stators, intelligent motors and servo motors, which are sold to over 15 countries.
With almost 40 years experience in standard dimension and customization service. We are expertise in mould development and maintenance that guarantees our high quality products. The main service philosophy is COMPLETE YOUR MOTOR. TayGuei believes helping our client to produce a better motor is priority than any other else. Stator and rotor stamped from high grade steel, 3µm precision, long service life, low power consumption, excellent efficiency and 3 week lead time.
TayGuei has been offering customers motor stators and rotors, both with advanced technology and 39 years of experience, TayGuei ensures each customer's demands are met.